Manufacturing is typically a chaotic work environment. Grease, swarf, debris, and oil are inevitable elements of the entire production process. This is why one of the critical routine aspects of industrial manufacturing is keeping components clean. It’s also a requirement to meet the standards of the quality management systems (QMS), such as ISO 9001 certification. QMS ensures companies deliver products and services of consistent quality.
The problem with industrial parts cleaning is the cleaning substances used are often flammable and corrosive. Even storing and using them presents a serious risk to workers and manufacturing sites. Although cleaning components is a critical aspect of manufacturing, it’s also potentially hazardous and time-consuming. In this case, they need a cleaning solution that will remove contaminants from machines and tools while increasing the quality of outputs and efficiency of the production process.
Most manufacturers rely on traditional cleaning approaches (e.g., rag and elbow grease), but these methods rarely produce the expected outcomes because of the use of harmful chemical agents, such as solvents and brake cleaner. This is where parts cleaning services come in to help industrial facilities meet the established specifications and obtain the desired results.
This article will talk about the role of parts cleaning services and equipment in providing superior cleaning performance in manufacturing environments.
Reduces workplace accidents
All employers, including manufacturers and facility managers, have a legal responsibility to protect the welfare, health, and safety of their workers. Moreover, by demonstrating its ethical and moral obligations to manage its employees, the manufacturer promotes a healthy workplace where people can safely work.
Workplace accidents are not only limited to falling objects, slips and falls, overexertion, equipment failure, fires, and explosions. Even the storing and handling of cleaning substances such as solvents and brake cleaners have their risks. First, brake cleaner vapor causes severe skin and eye irritation once the product comes into contact with our bodies. Meanwhile, prolonged exposure results in permanent skin damage. The lack of training, safety equipment, and proper ventilation can also lead to injuries and other long-term effects.g
To address these concerns, parts cleaning service is an efficient, safe, and cost-effective approach that helps manufacturers maintain their parts and components with ease while providing a safe environment for workers.
With parts cleaning services, manufacturers have access to the latest cleaning technology without going through the hassle of cleaning and maintaining their own cleaning equipment. The service provider will handle everything from equipment maintenance, chemical replenishing, and safe disposal, reducing further risks.
Enhances product quality
Before a certain component proceeds to the next stage of the production process, it has to be free of contamination or defects. Otherwise, the product will be returned for rework or repair. Facility managers should not ignore the cost of this issue, especially if the process involves plating, finishing, or coating over certain debris.
Eliminating different forms of contaminants in the early stage of the manufacturing process is more cost-effective and efficient instead of correcting mistakes by redoing previous work.
In regulated sectors, manufacturers should document their parts cleaning policy, involving the use of reliable parts cleaning tools to ensure better product delivery to clients. Instead of relying on traditional approaches, manufacturers need a dependable source for their parts cleaning needs to increase the value of their products.
Improves work productivity
A healthy and safe work environment helps increase employee satisfaction. This is because employee satisfaction has a direct association with a worker’s productivity level. In other words, happy workers are better employees. They are less likely to have complaints and feel more respected enough to commit themselves to their job as effectively as they can.
When hiring a parts cleaning service, you save a lot of time on in-house cleaning, allowing you to devote your time to other essential tasks. Making workers get involved with cleaning means they have less time to do their actual responsibility. This will greatly affect productivity by wasting time, money, and the energy of your workers.
Professional industrial cleaners have the skills and expertise to tackle hazardous materials and heavy machinery found in manufacturing environments. Also, service providers have access to safe cleaning products and quality equipment to execute the tasks efficiently and quicker, particularly in industrial machinery. This won’t only increase overall productivity but will also save you money and time.
A clean industrial environment is the key to a successful and accident-free manufacturing process. This won’t only keep your customers and stakeholders happy, but it also enhances the output quality and efficiency of production. Besides the suggestions above, you can further explore other best cleaning methods from environmental organizations and government resources.